Hitachi EH1700-3 Rigid Dump Truck operator’s manual SN: 8R6HITACHI EH1700-3 RIGID DUMP TRUCK -0001001 and Up

Please download to get full document.

View again

All materials on our website are shared by users. If you have any questions about copyright issues, please report us to resolve them. We are always happy to assist you.
 3
 
  This is the most complete Operation and Maintenance Manual for the HITACHI EH1700-3 RIGID DUMP TRUCK . Operation and Maintenance Manual can come in handy especially when you have to do immediate repair to your HITACHI EH1700-3 RIGID DUMP TRUCK .Operation and Maintenance Manual comes with comprehensive details regarding technical data. Diagrams a complete list of HITACHI EH1700-3 RIGID DUMP TRUCK parts and is a must for the will not be dissatisfied. Operation Manual Covers: Machine Numbers Safety Safety Signs Components Name Operator’s Station Break-In Operating the Rigid Dump Truck Operating Methods Transporting Maintenance Storage Troubleshooting Specifications Options Information Feedback Form Alphabetical Index File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader All pages are run off what you need & take it with you into the garage or save money $$ By doing your own repairs!These manuals make it easy for any skill level with these very easy to by step instructions! Looking for some other Operation and Maintenance Manual, Please see the below link: https://www.aservicemanualpdf.com/
Share
Transcript
  • 1. Manual No. EM8R4-1-2 Operator’s Manual Rigid Dump Truck Serial No. EH750-3 411TDD: 77598 and Up EH1100-3 441LDD: 77589 and Up
  • 2. CONTENTS MACHINE NUMBERS SAFETY Recognize Safety Information.............................S-1 Understand Signal Words...................................S-1 Operator’s Qualifications.....................................S-2 Duties of the Operator .......................................S-2 Inspect Rigid Dump Truck...................................S-2 Follow Safety Instructions...................................S-3 Prepare for Emergencies....................................S-3 Wear Protective Clothing ....................................S-4 Protect Against Noise .........................................S-4 Protect Against Flying Debris..............................S-4 General Precautions for Cab ..............................S-5 Use Handholds and Steps ..................................S-6 Adjust the Operator’s Seat..................................S-6 Fasten Your Seat Belt.........................................S-7 Operate Only from Operator’s Seat ....................S-8 Jump Starting......................................................S-8 Keep Riders Off Rigid Dump Truck ....................S-8 Protect Against Falling Stones and Debris .........S-9 Provide Signals for Jobs Involving Multiple Numbers of Vehicles.....................................S-9 Operate The Rigid Dump Truck Safely.............S-10 Avoid Injury From Running Over, Front and Back, And Front Wheel Crush Area ....S-11 Avoid Tipping ....................................................S-12 Avoid Injury From Rollaway Accidents .............S-13 Never Travel With the Body Off The Frame .....S-14 Operating With the Rigid Dump Truck Near Overhead Wires or Cables .........................S-15 Operating With the Rigid Dump Truck Near High Voltage, Overhead Power Lines ........S-15 Park Rigid Dump Truck Safely..........................S-16 Safe Handling of Off Road Tires.......................S-17 Discharge Accumulators...................................S-17 Handle Fluids Safely-Avoid Fires......................S-18 A Few Simple Rules When Servicing ...............S-19 Use Tools Properly ...........................................S-21 Prevent Burns ...................................................S-22 Replace Rubber Hoses Periodically .................S-22 Avoid High-Pressure Fluids ..............................S-23 Fire Prevention Measures.................................S-24 Evacuating in Case of Fire................................S-26 Beware of Exhaust Fumes................................S-26 Precautions for Welding, Cutting, and Grinding..S-27 Remove Paint before Welding or Cutting .........S-27 Avoid Heating Near Pressurized Fluid Lines ....S-28 Avoid Applying Heat to Lines Containing Flammable Fluids .....................S-28 Prevent Battery Explosions...............................S-29 Service Air Conditioning System Safely ...........S-29 Handle Chemical Products Safely ....................S-30 Dispose of Waste Properly ...............................S-30 SAFETY SIGNS ...................................S-32 COMPONENTS NAME ..........................1-1 OPERATOR’S STATION Cab Features.......................................................2-1 Monitor Panel ................................................2-2 Brake/Steer Hydraulic Oil Pressure Gauge ................................2-3 Fuel Gauge.................................................... 2-3 Coolant Temperature Gauge ..................2-3 Converter Oil Temperature Gauge .........2-4 Brake Cooling Oil Temperature Gauge ..2-4 Hour Meter ..............................................2-4 Speedmeter.............................................2-4 Odometer ................................................2-5 Tachometer.............................................2-5 Engine Light ............................................2-5 Haultrinic IIITM Load Monitoring System .......................2-5 Load Counter ..........................................2-5 Monitoring Alarm System........................2-6 Engine Stop Indicator..............................2-7 Caution Indicator.....................................2-7 Engine Oil Pressure Indicator .................2-8 Engine Coolant Level Indicator...............2-8 Engine Malfunction Indicator...................2-8 Battery Charging System Indicator .........2-8 Transmission Malfunction Indicator ........2-8 Transmission Oil Pressure Indicator.......2-8 Filter, Air, Steer, Hoist, Transmission Indicator.......2-8 Steering Hydraulic Oil Temperature Indicator ........................2-8 Steering Hydraulic Oil Pressure Indicator .............................2-9 Brake Hydraulic Oil Pressure Indicator...2-9 Parking Brake Indicator...........................2-9 Active Traction Control Indicator.............2-9 Electronic Downhill Speed Contol (EDSC)Indicator..........2-9 ATC/EDSC Error Indicator......................2-9 Turn Hazard Indicator .............................2-9 High Beam Indicator................................2-9 Body Up Indicator ....................................2-9 Instrument Panel .........................................2-10 WindShield Wiper and Washer Switch........................2-11 Headlight Switch ...................................2-12 Instrument Lighting Rheostat................2-12 Key Switch ............................................2-13 Front Brake Cut-Off Switch...................2-13 Parking Brake Switch............................2-13 Heater/Air Conditioner ..........................2-14 ECC Controls ........................................2-15 ECC User Display .................................2-15
  • 3. CONTENTS Modes of Operation .............................. 2-17 Steering Wheel ..................................... 2-18 Hazard Warning Switch ........................ 2-18 Tilt/Telescope Steering Wheel.............. 2-18 Turn Signal/High Beam Lever Switch... 2-19 Horn Switch .......................................... 2-19 Pedal Location ............................................ 2-20 Pedal Location and Function Decal...... 2-20 Retarder Pedal...................................... 2-21 Brake Pedal .......................................... 2-21 Accelerator Pedal ................................. 2-22 Hoist Lever............................................ 2-22 Transmission Shift Selector.................. 2-23 Load/Dump Brake Switch..................... 2-23 DC 24-Volt Power Port ......................... 2-23 Operator’s Seat Adjustment........................ 2-24 Standard Seat....................................... 2-24 Seat Belt...................................................... 2-25 Pasenger Seat ............................................ 2-25 Dome Light.................................................. 2-26 Body Down Indicator................................... 2-26 Engine Diagnostic Connectors ................... 2-26 Mirrors......................................................... 2-27 Manual Release Valve................................ 2-27 Battery Disconnect Switch.......................... 2-28 BREAK-IN Observe Rigid Dump Truck Closely.................... 3-1 Engine........................................................... 3-1 Daily or Every 10 Hours................................ 3-1 After the First 50 Hours................................. 3-1 OPERATING THE ENGINE Inspect Rigid Dump Truck Daily before Starting.................................... 4-1 Daily Walk Around Inspection ........................... 4-2 Daily Walk Around Inspection Check Sheet ....... 4-3 Leaks, Oil and Water Leaks Clean and Check All Lines and Hoses... 4-4 Check Instruments before Starting ..................... 4-5 Starting the Engine.............................................. 4-6 Starting in Warm Weather ............................ 4-6 Starting in Cold Weather............................... 4-7 Measures During Cold Weather ................... 4-8 Check Instruments after Starting ........................ 4-9 Using Booster Batteries .................................... 4-10 Stopping the Engine.......................................... 4-12 OPERATING METHODS General Information ............................................ 5-1 Cooling a Hot Engine.................................... 5-2 Transmission................................................. 5-2 Automatic Shifting......................................... 5-3 Mode Buttons................................................ 5-4 Status Lights ................................................. 5-5 Lock-In-Range for EH750-3&EH1100-3 .......5-6 Reset Procedure ...........................................5-7 Downshift or Reverse Inhibitor Feature ........5-7 Using The Retarder.......................................5-8 Retarder Operation Decal ...........................5-10 Performance Chart ............................................5-11 Retarder Charts.................................................5-12 Transmission Cold Weather Restrictions..........5-16 Accelerator Pedal ..............................................5-16 Steering .............................................................5-17 Service Brakes ..................................................5-17 SupplementarySteering and Brake Operation Test ...........................5-18 Before The Test.................................................5-18 Steering Accumulator Test................................5-19 Brake Accumulator Test....................................5-19 Test Completion ................................................5-20 Front Brake Cut-Off Switch ...............................5-20 Electronic Downhill Speed Control (EDSC) ....5-20 Electronic Downhill Speed Control Switch ......5-21 Active Traction Control ......................................5-22 Engine Overspeed Protection ...........................5-23 Parking Brake....................................................5-23 Load/Dump Brake .............................................5-23 Operating the Body with the Hoist Lever...........5-24 Rigid Dump Truck Stuck in Deep Sand, Snow or Mud....................................................5-27 Rocking Out.................................................5-27 Towing ..............................................................5-28 With Engine Operable.................................5-29 With Engine Inoperable...............................5-30 Parking The Rigid Dump Truck.........................5-31 OPERATING THE RIGID DUMP TRUCK Loading................................................................6-1 Hauling ................................................................6-5 Dumping ..............................................................6-6 Dumping Precautions..........................................6-7 Stopping ..............................................................6-8 Overnight Storage Instructions............................6-8 TRANSPORTING THE Rigid Dump Truck Transporting - General ........................................7-1 Transporting EH750-3.........................................7-2 Transporting EH1100-3.......................................7-3 Traveling on Roadways.......................................7-5 MAINTENANCE Correct Maintenance and Inspection Procedures..8-1 Service Your Rigid Dump Truck at Specified Intervals ...................................8-2 Check the Hour Meter Regularly.........................8-2 Use Correct Fuels and Lubricants.......................8-2 Prepare Rigid Dump Truck for Service ...............8-3
  • 4. CONTENTS Installing Body Prop Pins for EH750-3 ......... 8-4 Removal and Storage of Body Prop Pins ..... 8-6 Installing Body Prop Cable for EH1100-3..... 8-7 Electrical Disconnects Before Welding on the Rigid Dump Truck.......... 8-8 Recommended Lubricants................................ 8-11 Recommended Fuel.................................... 8-12 Maintenance Interval Guide (EH750-3) ............ 8-13 Maintenance Interval Guide (EH1100-3) .......... 8-14 A. Greasing ...............................................8-15/8-21 B. Engine........................................................... 8-24 Check Engine Oil Level............................... 8-25 Change Engine Oil...................................... 8-26 Replace Engine Oil Filter ............................ 8-26 Check and Clean Crankcase Breather Tube 8-28 Adjust, Valves / Injectors............................. 8-28 C. Transmission ................................................ 8-29 Check Transmission Oil Level .................... 8-30 Change Transmission Oil ........................... 8-31 Replace Transmission Filter ....................... 8-31 Clean Transmission Sump Strainer............ 8-33 Clean Cooling Line Strainer........................ 8-33 CheckTransmission Breather ..................... 8-34 Replace Transmission Breather ................. 8-34 Check Differential Oil Level ........................ 8-35 Change Differential Oil................................ 8-35 Check Rear Planetary Hub Oil Level.......... 8-36 Change Rear Planetary Hub Oil ................. 8-36 Check Axle Breather Element..................... 8-37 Replace Axle Breather Element.................. 8-37 D. Hydraulic Steering/Brake Apply System ...... 8-38 Check Hydraulic Fluid Level/Steering......... 8-39 Change Hydraulic Fluid .............................. 8-40 Replace Hydraulic Filter.............................. 8-42 Check Steering Accumulator ...................... 8-43 Check Brake Accumulator Capacity........... 8-44 Check Barke Pressure Release Procedure 8-45 Check Hydraulic Hoses and Lines.............. 8-45 E. Hydraulic Hoist/Brake Cooling System......... 8-46 Check Hydraulic Fluid Level/Hoist.............. 8-47 Change Hydraulic Fluid .............................. 8-48 Replace, Hoist Filter.................................... 8-50 Check Hydraulic Tank Breather Element ... 8-51 Replace Hydraulic Tank Breather Element 8-51 Check Hydraulic Hoses and Lines.............. 8-51 F. Brakes, Service & Parking / Steering ........... 8-52 Check Brake Operation .............................. 8-53 Check Parking Brake...............................................8-54 Check Steering Operation .......................... 8-54 G. Fuel System ................................................. 8-55 Drain Fuel Tank Sediment .......................... 8-56 Drain Fuel-Water Separator........................ 8-57 Replace Fuel Filter...................................... 8-58 Check Fuel Tank Mounting ....................................8-60 Check Hoses and Lines.............................. 8-60 H. Air Cleaner....................................................8-61 Check Vacuator Valve.................................8-62 Check/Clean Dust Cup................................8-62 Service Air Cleaner, Primary Element.........8-63 Service Air Cleaner, Safety Element...........8-65 Check Air Intake Lines and Clamps............8-66 I. Cooling System ..............................................8-67 Check Coolant Level ...................................8-68 Check SCA..................................................8-69 Coolant Change and Flush System ............8-72 Replace Coolant Filter .................................... 8-73 Check Cooling Fan......................................8-74 Clean Radiator ............................................8-74 Check Fan Belt............................................8-75 J. Electrical System...........................................8-76 Check Battery Condition .............................8-77 Check Battery Cables and Connections .....8-78 Check Electrical Wiring and Connections...8-78 Check Fuse/Relay.......................................8-79 Check Neutral Start Circuit .........................8-82 Check Exterior Lights..................................8-82 Check Back-up Alarm .................................8-83 Check Horn .................................................8-83 Check Gauges ............................................8-83 Check Indicator Lights ................................8-83 Headlight Aiming.........................................8-84 Check Alternator/Air Conditioning Belt .......8-85 K. Suspension, Wheels & Tires.........................8-86 Check Struts................................................8-87 Check Wheels.............................................8-88 Check Front Wheel Lubricant .....................8-88 Change Front Wheel Lubricant...................8-88 Check Tire Inflation .....................................8-89 Check Tire Condition ..................................8-90 Check Wheel Alignment..............................8-90 L. Cab................................................................8-91 Clean/Change Air Filter...............................8-92 Clean/Change Air Conditioner Filters .........8-93 Check Mounts .............................................8-94 Check Wiper Blade Condition.....................8-94 Check Windshield Washer Fluid Level .......8-94 Check Seat Belt and Mounting ...................8-95 Check Air Conditioning ...............................8-96 Check Heater and Defroster .......................8-96 M. General.........................................................8-97 Check for Fluid Leaks .................................8-98 Check Body Prop Pins or Cable .................8-98 Check Main Rail, Strut and Axle Lug Welds...............................8-99 Check Frame Assembly..............................8-99 Check Tightening Torque of Bolts and Nuts ...................................8-99 Torque Values ...................................8-104 to 8-127
  • 5. CONTENTS STORAGE Storage of Hitachi Rigid Dump Truck ................. 9-1 Short Term Storage....................................... 9-1 Moderate Term Storage ................................ 9-3 Long Term Storage........................................ 9-5 Return to Service........................................... 9-7 TROUBLESHOOTING Engine............................................................... 10-1 Engine Coolant.................................................. 10-4 Drive Coupling................................................... 10-4 Starter And Mounting ........................................ 10-5 Air Cleaner ........................................................ 10-5 Transmission..................................................... 10-7 Electrical System............................................. 10-12 Hydraulic Sysem ............................................. 10-15 Hydraulic Hoist System................................... 10-18 Hydraulic Steering System.............................. 10-19 Steering Pump ................................................ 10-20 Steering Control Valve.................................... 10-21 Front Axle........................................................ 10-22 Rear Axle ........................................................ 10-24 Front Driveshaft............................................... 10-25 Reat Driveshaft ............................................... 10-25 Differential....................................................... 10-26 Rear Axle Planetary ........................................ 10-27 Dry Disc Parking Brake................................... 10-28 SPECIFICATIONS Service Specifications........................................11-1 Machine Weights ....................................... 11-1 Capacities .................................................. 11-1 Engine........................................................ 11-2 Electrical System ....................................... 11-2 Power Transmission .................................. 11-3 Travel Speeds........................................... 11-3 Planetary................................................... 11-3 Diffe
  • Related Search
    We Need Your Support
    Thank you for visiting our website and your interest in our free products and services. We are nonprofit website to share and download documents. To the running of this website, we need your help to support us.

    Thanks to everyone for your continued support.

    No, Thanks
    SAVE OUR EARTH

    We need your sign to support Project to invent "SMART AND CONTROLLABLE REFLECTIVE BALLOONS" to cover the Sun and Save Our Earth.

    More details...

    Sign Now!

    We are very appreciated for your Prompt Action!

    x