Hitachi EH1700-3 Rigid Dump Truck operator’s manual SN:8R6HITACHI EH1700-3 RIGID DUMP TRUCK-0001001 and up

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  This is the most complete Operation and Maintenance Manual for the HITACHI EH1700-3 RIGID DUMP TRUCK . Operation and Maintenance Manual can come in handy especially when you have to do immediate repair to your HITACHI EH1700-3 RIGID DUMP TRUCK .Operation and Maintenance Manual comes with comprehensive details regarding technical data. Diagrams a complete list of HITACHI EH1700-3 RIGID DUMP TRUCK parts and is a must for the will not be dissatisfied. Operation Manual Covers: Machine Numbers Safety Safety Signs Components Name Operator’s Station Break-In Operating the Rigid Dump Truck Operating Methods Transporting Maintenance Storage Troubleshooting Specifications Options Information Feedback Form Alphabetical Index File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader All pages are run off what you need & take it with you into the garage or save money $$ By doing your own repairs!These manuals make it easy for any skill level with these very easy to by step instructions! Looking for some other Operation and Maintenance Manual, Please see the below link: https://www.aservicemanualpdf.com/
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  • 1. Manual No. EM8R6-1-4 Operator’s Manual Rigid Dump Truck Serial No. EH750-3 EH1100-3 EH1700-3 EH1700-3 8R1AB: 8R4AB: 8R6AA: 8R6BA: 8R1AB-0001001 and Up 8R4AB-0001001 and Up 8R6AA-0001001 and Up 8R6BA-0001001 and Up
  • 2. INTRODUCTION 11/08 Manual No. EM8R6-1-4 Read this manual carefully to learn how to operate and service your rigid dump truck correctly. Failure to do so could result in personal injury and/or rigid dump truck damage. This manual should be considered a permanent part of your rigid dump truck and should remain with the rigid dump truck when you sell it. This rigid dump truck is of metric design. Meas- urements in this manual are metric. Use only metric hardware and tools as specified. Write product identification numbers in the Ma- chine Numbers section. Accurately record all the numbers to help in tracing the rigid dump truck should it be stolen. Your dealer also needs these numbers when you order parts. If this manual is kept in the rigid dump truck, also file the identification numbers in a secure place off the rigid dump truck. Warranty is provided as a part-Hitachi’s support pro- gram for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that Hitachi will back its products when defects occur within the warranty period. In some circumstances, Hitachi also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused or modified to change its performance beyond the original fac- tory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpow- ering rigid dump trucks will result in such action. Moreover, when replacement parts are required, be sure to use genuine Hitachi parts. Failure to do so may result in voiding the warranty and/or denial of field improvements. Only qualified, experienced operators officially li- censed (according to local law) should be allowed to operate the rigid dump truck. Moreover, only officially licensed personnel should be allowed to inspect/service the rigid dump truck. The Yellow Pages in this operator’s manual con- tain IMPORTANT SAFETY INFORMATION. Read these pages thoroughly and familiarize yourself with the safety standards and recom- mendations set forth in these yellow pages of the manual. Follow all safety instructions prior to and while operating the rigid frame rear dumper. Prior to operating this rigid dump truck, it may be necessary to make modifications to it so that it com- plies with the local standards (including safety stan- dards) and requirements of your country. Please do not operate this rigid dump truck until such compli- ance has been confirmed. Please contact-Hitachi Construction Truck Manufacturing Ltd. or any of our authorized Hitachi dealers concerning compliance. EL20110NS1100 All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.
  • 3. INTRODUCTION 11/08 Manual No. EM8R6-1-4 MEMO ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... ................................................................................................................................................................................... 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  • 4. INDEX All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT(C) 2008 Hitachi Truck Manufacturing Ltd. Guelph, Canada All rights reserved MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME OPERATOR’S STATION BREAK-IN OPERATING THE RIGID DUMP TRUCK OPERATING METHODS TRANSPORTING MAINTENANCE STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONS INFORMATION FEEDBACK FORM ALPHABETICAL INDEX
  • 5. MACHINE NUMBERS The numbers asked for in this section are the individual numbers; model, product identification, serial, type and manufacturer given to each machine and major components. These numbers are requested when inquiring about replacement parts or machine service. Fill in the blank spaces in this section to immediately have them available upon request. MACHINE TYPE, SERIAL NUMBER, AND ROLLOVER PROTECTIVE STRUCTURE NAMEPLATE MODEL: PRODUCT IDENTIFICATION NUMBER: ROPS MODEL NUMBER: MAX MACHINE MASS, M-kg: OM21000
  • 6. MACHINE NUMBERS FRAME PRODUCT IDENTIFICATIION NUMBER ENGINE TYPE AND SERIAL NUMBER TYPE: MFG. NO.: OM21000EH750-3 TRANSMISSION TYPE AND SERIAL NUMBER TYPE: MFG. NO.: OM21005 OM21001 OM21002 OM21003EH1100-3 OM21006
  • 7. CONTENTS MACHINE NUMBERS SAFETY Recognize Safety Information.............................S-1 Understand Signal Words...................................S-1 Operator’s Qualifications.....................................S-2 Duties of the Operator .......................................S-2 Inspect Rigid Dump Truck...................................S-2 Follow Safety Instructions...................................S-3 Prepare for Emergencies....................................S-3 Wear Protective Clothing ....................................S-4 Protect Against Noise .........................................S-4 Protect Against Flying Debris..............................S-4 General Precautions for Cab ..............................S-5 Use Handholds and Steps ..................................S-6 Adjust the Operator’s Seat..................................S-6 Fasten Your Seat Belt.........................................S-7 Operate Only from Operator’s Seat ....................S-8 Jump Starting......................................................S-8 Keep Riders Off Rigid Dump Truck ....................S-8 Protect Against Falling Stones and Debris .........S-9 Provide Signals for Jobs Involving Multiple Numbers of Vehicles.....................................S-9 Operate The Rigid Dump Truck Safely.............S-10 Avoid Injury From Running Over, Front and Back, And Front Wheel Crush Area ....S-11 Avoid Tipping ....................................................S-12 Avoid Injury From Rollaway Accidents .............S-13 Never Travel With the Body Off The Frame .....S-14 Operating With the Rigid Dump Truck Near Overhead Wires or Cables .........................S-15 Operating With the Rigid Dump Truck Near High Voltage, Overhead Power Lines ........S-15 Park Rigid Dump Truck Safely..........................S-16 Safe Handling of Off Road Tires.......................S-17 Discharge Accumulators...................................S-17 Handle Fluids Safely-Avoid Fires......................S-18 A Few Simple Rules When Servicing ...............S-19 Use Tools Properly ...........................................S-21 Prevent Burns ...................................................S-22 Replace Rubber Hoses Periodically .................S-22 Avoid High-Pressure Fluids ..............................S-23 Fire Prevention Measures.................................S-24 Evacuating in Case of Fire................................S-26 Beware of Exhaust Fumes................................S-26 Precautions for Welding, Cutting, and Grinding..S-27 Remove Paint before Welding or Cutting .........S-27 Avoid Heating Near Pressurized Fluid Lines ....S-28 Avoid Applying Heat to Lines Containing Flammable Fluids .....................S-28 Prevent Battery Explosions...............................S-29 Service Air Conditioning System Safely ...........S-29 Handle Chemical Products Safely ....................S-30 Dispose of Waste Properly ...............................S-30 SAFETY SIGNS ...................................S-31 COMPONENTS NAME ..........................1-1 OPERATOR’S STATION Cab Features.......................................................2-1 Instrument Monitoring Panel .........................2-2 Speedometer...........................................2-3 Coolant Temperature Gauge ..................2-3 Fuel Gauge.................................................... 2-3 Tachometer.............................................2-3 Engine Lights ..........................................2-4 LCD Display Main Screen.......................2-4 Lights, Indicator.......................................2-4 Blank (spare)...........................................2-4 Left/Right LCD Panel Buttons.................2-5 Monitoring Alarm System........................2-6 Position and Low Beam Indicator ...........2-7 High Beam Indicator................................2-7 Active Traction Control Indicator.............2-7 Electronic Downhill Speed Control Indicator.........................2-7 Body Up Indicator....................................2-8 Load Weight Yellow (Amber) Light .........2-8 Load Weight Red Light ...........................2-8 Engine Oil Pressure Indicator .................2-8 Alternator Indicator..................................2-9 Central Warning Caution Indicator..........2-9 Central Warning Stop Indicator...............2-9 Parking Brake Indicator (Red)...............2-10 Filter Indicator Light...............................2-10 Low Engine Coolant Level (Red) ..........2-10 Low Transmission Oil Pressure (Red)..2-10 Transmission Oil Temperature (Red) ...2-11 Brake Oil Pressure Indicator (Red).......2-11 Brake Oil Temperature Indicator (Red).2-11 Seat Belt Indicator.................................2-11 Steering Oil Pressure Indicator (Red)...2-12 Low Fuel Level Indicator Light ..............2-12 High Engine Coolant Temperature Light ..................2-12 Left/Right LCD Panel Buttons...............2-12 Turn/Hazard Indicator ...........................2-13 LCD Display – Main Screen..................2-13 Dash Controls..............................................2-16 Windshield Wiper and Washer Switch...........................2-17 Headlight Switch ...................................2-18 Instrument Lighting Rheostat................2-18 Key Switch ............................................2-19 Parking Brake Switch............................2-19 Front Brake Cut-Off Switch...................2-19 Heater/Air Conditioner ..........................2-20 ECC Controls ........................................2-21 ECC User Display .................................2-21
  • 8. CONTENTS Modes of Operation.......................... 2-22 Error Messages .................................... 2-23 Auxiliary Backup Light Switch............... 2-24 Fog Light Switch ................................... 2-24 Engine Idle Timer Switch...................... 2-24 EDSC Switch ........................................ 2-25 ATC Switch ........................................... 2-25 Heated Mirrors Switch .......................... 2-25 Rear View Camera Monitor .................. 2-26 Automatic Mode............................. 2-26 Manual Mode................................. 2-26 Marker ........................................... 2-27 Display Configuration .................... 2-27 Display Adjustments...................... 2-28 Groeneveld Lube System Display ........ 2-29 MP3 CD Player..................................... 2-31 General Operation......................... 2-32 Tuner Operation ............................ 2-34 CD Player Operation ..................... 2-35 MP3/WMA Files............................. 2-36 Engine/Fuel Heater Timer .................... 2-37 Switching Off ................................. 2-37 Engine Pre-Heating ....................... 2-37 7 Day Programming/Operating Instructions............................. 2-38 Boost Heating................................ 2-39 Operation with 7 Day Digital Timer ...................................... 2-39 Programmed Heater Operation..... 2-39 Pre-Selected Starting Times ......... 2-39 Operating Time.............................. 2-39 Remaining Operating Time ........... 2-39 Setting the Digital Timer................ 2-39 Steering Wheel ........................................... 2-40 Hazard Warning Switch ........................ 2-40 Tilt/Telescope Steering Wheel.............. 2-40 Turn Signal/High Beam Lever Switch... 2-41 Horn Switch .......................................... 2-41 Pedal Location ............................................ 2-42 Pedal Location and Function Decal...... 2-42 Retarder Pedal...................................... 2-43 Brake Pedal .......................................... 2-43 Accelerator Pedal ................................. 2-44 Hoist Lever............................................ 2-44 Transmission Shift Selector.................. 2-45 Load/Dump Brake Switch ..................... 2-45 DC 24-Volt Power Port ......................... 2-45 Operator’s Seat Adjustment........................ 2-46 Mechanical Suspension Seat ............... 2-46 Air-Ride Seat ........................................ 2-46 Semi-Active Seat .................................. 2-47 Seat Belt...................................................... 2-48 Pasenger Seat ............................................ 2-48 Dome Light.................................................. 2-49 Body Down Indicator................................... 2-49 Engine Diagnostic Connectors....................2-49 Mirrors .........................................................2-50 Manual Release Valve ................................2-50 Battery Disconnect Switch ..........................2-51 LCD Panel Software Guide ...............................2-52 BREAK-IN Observe Rigid Dump Truck Closely....................3-1 Engine ...........................................................3-1 Daily or Every 10 Hours ................................3-1 After the First 50 Hours .................................3-1 OPERATING THE RIGID DUMP TRUCK Inspect Rigid Dump Truck Daily before Starting ....................................4-1 Pre-Operation Inspection EH750-3 and EH1100-3 .............................4-2 EH1700-3....................................................4-4 Pre-Operation Inspection Check Sheet...............4-3 Pre-O
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